Services · Machines

Our machinery and equipment

Selected equipment from manufacturing, testing and finishing — calibrated, maintained and documented.

We rely on state-of-the-art machines, including equipment from the Komax Group, and the know-how of experienced employees to guarantee the highest quality.

Universal Robots UR3Automation

Universal Robots UR3

Universal Robots Logo

Collaborative robot arm (cobot) for flexible automation: handling, test routines and recurring assembly steps directly at the workstation.

Type
6-axis cobot
Payload
3 kg
Use
collaborative, no safety fence

Typical applications

  • Automated handling in test routines
  • Recurring assembly steps
  • Flexible automation of small batches
Komax Mira 340Cable assemblyseveral units

Komax Mira 340

Komax Logo

Fully automatic rotary crimping system for single- or double-sided contact termination — for efficient series production.

Cross-section
0.22 – 6 mm²
Process
cut · strip · crimp · seals · cavity plugs
Contacts
1- or 2-sided, rotary table
Throughput
up to ~3,600 wires/h
Operation
fully automatic
Monitoring
CFM/CQM crimp force

Typical applications

  • Series production of pre-assembled wires with plug contacts
  • Automotive and industrial cable harnesses
  • Reproducible crimp quality at high volume
  • Assembly with single-wire seals possible
Komax Iota 330Cable assembly

Komax Iota 330

Komax Logo

Fully automatic processing of round cables: cutting, sequential stripping and marking of jacket and cores in a single pass.

Cable type
round / multi-core cables
Process
cutting · sequential stripping
Precision
high repeat accuracy

Typical applications

  • Pre-assembly of multi-core round cables
  • Jacket and core stripping in one step
  • Preparation of complex cable harnesses
Komax Kappa 320Cable assembly

Komax Kappa 320

Komax Logo

Fully automatic cut & strip machine for a wide range of wires and cables — fast and precise.

Process
cut · strip
Cross-section
fine to mid range
Throughput
high, serial

Typical applications

  • Cutting and stripping in series production
  • Preparation for ferrules and crimp contacts
  • Assembly of control and signal cables
Komax Kappa 315Cable assembly

Komax Kappa 315

Komax Logo

Compact cut & strip machine for small batches and high-mix jobs with fast changeover.

Use
small batches · prototyping
Operation
menu-guided
Setup
tool-free, fast

Typical applications

  • Prototype and sample manufacturing
  • High-mix small batches
  • Additional capacity alongside the Kappa 320
Komax Delta 240Cable assembly

Komax Delta 240

Komax Logo

Semi-automatic crimping station for fine wires and contacts with high repeat accuracy.

Process
strip · crimp
Contacts
single-sided, customer-specific
Monitoring
crimp force monitoring optional

Typical applications

  • Precise crimping of small cross-sections
  • Prototype and small-series production
  • Additional contact termination for harnesses
Z+F AM UP6Cable assembly

Z+F AM UP6

Zoller + Fröhlich

Automated forming and press unit for contact terminations and joining processes in cable assembly.

Process
forming · pressing
Tooling
customer-specific
Use
series production

Typical applications

  • Contact forming for cable harnesses
  • Joining processes in series production
  • Preparation of special contacts
Z+F Unic-LSCable assembly

Z+F Unic-LS

Zoller + Fröhlich

Special-purpose assembly system for complex wire and cable processing with modular process stations.

Design
modular
Use
custom cable assembly
Processes
combined

Typical applications

  • Customer-specific special assembly
  • Complex wire processing
  • Combined process steps in one machine
Schleuniger B340Cable assembly

Schleuniger B340

Schleuniger Logo

Precise cable cutting for round and flat cables with high repeat accuracy — ideal in combination with stripping and crimping processes.

Tolerance
high repeat accuracy
Cable types
round and flat cables
Operation
fully automatic

Typical applications

  • Precise cutting prior to assembly
  • Preparation for series processes
  • Cutting for test setups
Mecal TT crimp pressesCable assemblyseveral presses

Mecal TT crimp presses

Mecal

Several Mecal bench-top presses with stripper and crimper modules for flexible manual and semi-automatic contact termination.

Modules
stripper & crimper
Operation
semi-automatic
Tools
exchangeable, calibrated

Typical applications

  • Flexible termination of a wide contact range
  • Prototype and small batch
  • Rework and special jobs
GLW EC 65Cable assembly

GLW EC 65

GLW

Pneumatic crimp press for reliable, reproducible terminations at the workstation.

Drive
pneumatic
Tooling
calibrated, exchangeable
Use
series and special production

Typical applications

  • Crimping safety-relevant contacts
  • Reproducible connections in series
  • Complement to automatic machines for special contacts
WDT UP 35Cable assembly

WDT UP 35

WDT

Universal press for forming and pressing processes in cable and contact assembly.

Process
forming · pressing
Tooling
customer-specific
Use
series & special jobs

Typical applications

  • Forming operations on contacts
  • Connections for special cables
  • Adaptation to customer-specific tooling
MCD WA27FCable assembly

MCD WA27F

Automatic coiling and bundling system for finished cables and harnesses — for clean, ship-ready coils.

Process
coiling · bundling
Operation
automatic
Output
ship-ready coils

Typical applications

  • Line-side coiling of cables
  • Bundling for shipping and kitting
  • Preparation for downstream processing
Automatic IDC pressCable assembly

Automatic IDC press

Automatic press for insulation-displacement (IDC) connectors — for ribbon and round cables with high process reliability.

Technology
insulation displacement (IDC)
Cable types
ribbon · round cables
Operation
automatic

Typical applications

  • Ribbon cable assembly
  • IDC connector termination in series
  • Wiring for test and control equipment
cab EOS series (incl. A4+)Markingseveral printers

cab EOS series (incl. A4+)

cab

Thermal transfer printers for cable and component marking: labels, heat-shrink tubing and continuous marking in production quality.

Method
thermal transfer
Media
labels · heat-shrink
Resolution
high-resolution, durable

Typical applications

  • Cable and wire marking
  • Printed heat-shrink sleeves
  • Serial and type plates
cab Maestro 2 depanelerEMS & modulesESD-gerechte Fertigung

cab Maestro 2 depaneler

cab

Automatic depaneling router for mechanical separation of populated PCBs — component-friendly and repeatable.

Method
routing
Stress
stress-free
Operation
automatic

Typical applications

  • Separation of SMD-populated panels
  • Component-friendly depaneling
  • Preparation for final assembly
JBC soldering and desoldering with Bofa fume extractionEMS & modulesESD-gerechte Fertigung

JBC soldering and desoldering with Bofa fume extraction

JBC · Bofa

Calibrated ESD soldering and desoldering stations from JBC — combined with high-efficiency Bofa solder fume extraction for clean workstations.

Soldering
temperature-controlled, calibrated
Extraction
Bofa with HEPA filter
Workstation
ESD-compliant

Typical applications

  • Hand soldering and rework on sensitive assemblies
  • Desoldering and repair
  • Clean, protected workstation
PTH50 pull-force testerTesting & quality

PTH50 pull-force tester

Test device for tensile and pull-off tests on crimp and solder connections — documents the mechanical strength of every termination.

Test type
tensile / pull-off
Display
digital, documentable
Specimen
crimp · solder · plug contact

Typical applications

  • Release testing of new crimp tools
  • Sample testing in series production
  • Documented quality evidence
Video microscope & cable test systemTesting & quality

Video microscope & cable test system

QC workstation with digital video microscope and automated cable test system for optical inspection and electrical final testing.

Optics
digital video microscope
Electrical
continuity · short · wiring
Documentation
digital test protocols

Typical applications

  • Visual inspection of crimps and solder joints
  • Electrical final test of cable harnesses
  • Traceable QC documentation

Let's talk about your project.

Whether prototyping, small batches or recurring series production: we review your requirements and work with you to develop the right manufacturing solution.

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